Breakthrough Improvements Projects

Selected Breakthrough Improvements Projects

Learn more about our innovative approach

Machining Operations
- Reducing Scrap by $1 Million/year in Automated Machining of Wheel Hub Castings
- Cutting Machining Cycle Time by 40% for Aerospace Aluminum Machining Process
- Avoiding Purchase of $1 Million 9 Axis Mill Turn for Precision Defense Parts
- Reducing Machining Cycle Time by 80% and Improving Quality 95% for Large Defense Parts
- Doubled Throughput and Tool Life for Drilling and Counter-Boring Rc52 Cutting Edges
Heat Treating
- Reduced Scrap by $100K/year for Heat Treating and Quenching Thick Forgings and Fabricated Steel Components
Fabrication and Welding
- Doubled Throughput and Productivity for Cutting and De-Burring for Thick Steel Parts
- Increased Welding Speed by 200% and Improved Quality for Thin Fabricated Parts
- Doubled Weld Speed and Improved Quality for Stainless Tubing Mill
Assembly Cells
- Improved Throughput of Custom Bus Assembly Line by 10% for $100 Million Company
- Doubled Output of Custom Trucks and Saved Business for $50 Million Company
- Improved Throughput and Productivity by 20% for Hose Reel Assembly for $1B Firm
Tube Drawing and Cleaning
- More than doubled draw speed and quality for drawing work difficult stainless alloys
- Implemented advanced cleaning system and draw lubes for stainless steel drawing